Cap moulding is a relatively simple process that helps you create caps for your products and/or products for industrial, commercial or residential use. The cap moulding process involves rolling the cap sheet into a tube, which is then pushed into a cap mould, trapping air between the cap and the mould. This creates the cap. A cap mould can be made of various materials depending on the end product, its size and shape. The amount of cap moulding used in the creation of a particular product will depend on a number of factors, including the size of the mould, the material to be used and the length of time the cap will need to be produced. However, cap moulding is not solely used for the production of caps; it is also used to create various other types of caps, including:
This process of cap moulding is most commonly used for the production of paper, foam, thermoplastics and waterproofing products. A cap moulding expert usually creates a cap sheet in a cap mould from either solid or liquid material. The specialist may also be able to design the cap mould to create a specific look for a specific product. For example, if the manufacture of a waterproofing cap needs to be created in a certain size, shape or colour, the specialist may be able to custom-manufacture the cap sheets to fit into the mould.
Most cap moulding tools are relatively inexpensive, and most suppliers offer free or low-cost services when orders are placed over a short period of time. This means that it is possible to get a large number of cap sheets quickly, without the need for a large manufacturing line. This is also an ideal solution for high volume productions of cap sheets. Cap moulding is not limited to the production of waterproofing or insulating materials, however. This technology is also used to create:
This type of cap moulding is used to create shrinkable foam insulation for domestic and commercial applications. In addition, a cap sheet can be used for flotation devices such as life vests and buoyancy aids. The foam produced will have similar properties to that of air, so will float to provide the necessary weight. It is also possible to use a cap moulding tool to create hollow areas on cap sheets to allow for additional design features.
Cap moulding is not just limited to the production of waterproofing and insulating materials. It is possible to imprint individual bar codes on caps to enable retailers to keep track of inventory. Bar coded labels can be put on products, and these are then printed on a cap sheet before the cap is manufactured, ensuring that the correct product is always at hand. The same process can be used to label bottles of food and liquids.
Cap moulding is also commonly used in the production of safety equipment and protective clothing. An example is a safety cap that is moulded to fit over a helmet to ensure that the wearer is wearing the correct protective equipment. It may also be used to label flasks, fire extinguishers or other similar items to help people identify them. The flexibility of the material means that it can be produced to fit any shape and size, and so will complement almost any product. Cap moulding will continue to evolve and become increasingly specialised, ensuring that it continues to offer consumers the best choice when purchasing protective materials.
